Tag Archives | wood

DIY 2×4 Side Table

We made this side table out of 2x4s for less than $9, which we think is pretty dang cool! We did it as part of the Modern Maker #two2x4challenge and it was definitely a challenge! You could make this table with other types of wood and the steps will be easier (2x4s tend to warp and pine is soft), but the cheap material allowed us to experiment with some joinery techniques we’d never done before. We learned a lot and shared lots of little tidbits (and failures!) in the video.

[Before we keep going, I want to pause and say if you have a sec it would mean SO much to us if you’d subscribe to our channel or share our video. We’re new to YouTube, so every view, like, and sub makes a huge difference for us. Thank you!]

DIY 2x4 side table for just $9 - Evan & Katelyn

We’ve included free plans that have a cut list and measurements. The video and this post will go into more details, but the plans are a great reference for the nitty gritty numbers. 

Here’s what you’ll need:

Materials:

Tools:

DIY 2x4 side table for just $9 - Evan & Katelyn

Squaring & the 2x4s

We started by giving our 2×4’s a nice square edge on all sides. The rounded edges they come with make it difficult to get a finished looking end product.

DIY 2x4 side table for just $9 - Evan & Katelyn We ran the top and bottom of them through the planer.

DIY 2x4 side table for just $9 - Evan & Katelyn Then we ran the left and right sides through the table saw, and then through the planer.

DIY 2x4 side table for just $9 - Evan & Katelyn We did this before cutting them to length because we thought that would make all our boards more consistent, but it was a little unwieldy running 10-ft boards through a table saw. So it might be easier to cut them first (leaving extra length that you can trim off later).

Cutting & making panels

After squaring them up, we cut the 2x4s to length for our top panel, shelf, and legs on our miter saw. You can find the lengths and cut list in the plans we linked to earlier.

DIY 2x4 side table for just $9 - Evan & Katelyn Everything got 10 degree miters: The legs are angled at 10 degrees, which means their ends need a 10 degree cut; and the shelf buts up against the legs so it therefore needs a 10 degree cut too. Technically, you could cut the top panel at 90 degrees but we thought 10 degrees would look nice, so that one is purely aesthetic.

DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn Next we glued up the panels for our top piece and our shelf piece. We used Titebond Original wood glue here and Bessey clamps. We also have a little silicone brush that is awesome for applying the glue. We let these set overnight.

DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn Then we ran our two panels through the planer one more time to level out any unevenness from our glue up.

DIY 2x4 side table for just $9 - Evan & Katelyn Unfortunately, we got some snipe on the ends, which is when your board isn’t in contact with both rollers at the same time and the planer cuts the ends a little deeper.

DIY 2x4 side table for just $9 - Evan & Katelyn

We fixed this by running it through again and again with sacrificial boards in front of and behind it until we got rid of the snipe.

DIY 2x4 side table for just $9 - Evan & Katelyn

Cutting dados

This part was a little tricky since we’ve never cut dados before. We angled our table saw blade to 10 degrees and raised the blade so it would cut about halfway through the thickness of our boards. There are dados in a few different places: two in the underside of the tabletop for the legs to go into, and one on the inside of each leg for the shelf to sit in.

We started with the tabletop. We measured where the outside of each dado needed to be and made marks at those points. We started our cuts there and worked our way inward.

DIY 2x4 side table for just $9 - Evan & Katelyn We thought we’d widen our dado a little bit at a time and test fit the legs with each pass as we got close.

DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn We tried to be careful, but we still cut our first dado a hair too big. Womp.

DIY 2x4 side table for just $9 - Evan & Katelyn We cut new legs for that side and it ended up being fine (you can’t visibly tell a difference in the leg thickness), but we did learn to stop a little early with our cuts. An extra snug fit is ok, and you can use a wood mallet to pound the wood into place if it’s tight. Luckily, our second dado under the tabletop was fine.

We tried to be careful, but we still cut our first dado a hair too big. Womp. Next we cut a dado on the inside of each leg. We actually did all the legs together to make sure the dados were consistent. We again used the method of marking where the dados needed to start and working our way down little by little.

DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn To clean up our dados, we used a router with a ½” diameter dovetail bit and a chisel. The bit got the flat surfaces really well, and the chisel helped clean the corners (plus it was super satisfying).

DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn

Assembly

With our dados cut, it was time to assemble. This table is put together with just wood glue, no screws involved. Unfortunately, when we started to assemble it we realized our shelf panel had warped a little.

DIY 2x4 side table for just $9 - Evan & Katelyn 2x4s are prone to warping, so if you use nicer wood you hopefully won’t have to worry about this happening as much. Luckily we were able to force it into place during our dry fit assembly.

However, it took us about 15 minutes to pound everything into place with that warped shelf, and our glue (Titebond III) has a set time of 10 minutes, so we literally had to race the clock for this assembly. If you don’t have any warping it won’t be as much of an issue.

DIY 2x4 side table for just $9 - Evan & Katelyn All the pieces need to be assembled simultaneously. We applied glue to our dados, roughly put the legs where they need to be in the tabletop dados, sat the shelf in the leg dados, and used a mallet to inch everything into place. We clamped everything together and let the glue dry overnight.

DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn

Finishing

The next day, we unclamped our piece and gave the whole thing a good sanding using a random orbit sander for the large surfaces and sanding blocks to get into harder to reach spots.

DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn Then we used wood filler at each joint to fill in any gaps we couldn’t close before the glue set. We let it dry and sanded it off.

DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn Next we gave it two coats of shellac and sanded lightly with 600 grit sandpaper between coats. If you are too heavy handed with the sanding or use too low of a grit, you’ll sand the shellac right off.

DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn After the shellac, we gave it a coat of Briwax, which we then buffed off by placing a microfiber rag between our random orbit sander and the table. The finish came out reeeeally nice. It’s got some shine but isn’t overly shiny, and it feels super smooth.

DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn

Done!

We love how this side table turned out! Like we said earlier, this build would probably be easier with nicer, more expensive wood, but this was a great challenge and the cheap material really allowed us to experiment with some new techniques. Please let us know if you have any questions about this build. Thanks!

DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn DIY 2x4 side table for just $9 - Evan & Katelyn ………………………………………………………………
You can also find us at:

YouTube (all our DIY videos)
Instagram (sneak peeks @evanandkatelyn)
Patreon (if you wanna support us, but no pressure!)
Pinterest (stuff that inspires us)
Twitter (us, in 140 character doses)
Facebook (be our friend)
Instructables (straight up tutorials)
………………………………………………………………
Note: This post contains affiliate links. Thank you for supporting us!

2

DIY Marquee Letters

Hey guys! So, if you were familiar with our blog before we got started on YouTube, you probably remember our DIY Marquee Letters tutorial of yore (here’s part 1, part 2, and part 3). We built them for our wedding and they were actually the first DIY project we ever started. I say “started” because we didn’t complete them until months later, but still – I count them as the first!

We still get comments and questions about these letters, so we thought doing a video tutorial would help show how we made them. Plus, since this is our second time around and we have a few years of DIY experience under our belts, we came up with some ideas to make a couple tricky parts easier. So check out the video above to see the tutorial! And if you wanna see a budget breakdown, scroll to the end.

DIY wood and metal marquee letters - Evan & Katelyn

[Before we keep going, I want to pause and say if you have a second it would mean SO much to us if you’d like our video or subscribe to our channel. Since we’re brand new to YouTube, every view, like, and subscription makes a huge difference for us. Click here to see the whole channel. Thank youuuuu! We’re doing a big goofy happy dance right now!]

DIY wood and metal marquee letters - Evan & Katelyn

So if this looks like something you want to tackle, here are the steps in the video broken down. You can also look at the old 3-part tutorial linked to above, but this version has the updates we made and is a little more succinct (since we did it in a weekend instead of over a 6-month period haha)

DIY wood and metal marquee letters - Evan & Katelyn

Materials

DIY wood and metal marquee letters - Evan & Katelyn

Tools

Step 1: Making guides

This step is a tiny bit of up front work that is going to make things way easier later in the project. We’re going to make a few wooden blocks to use as guides. We didn’t do this the first time we made these DIY marquee letters, but they helped so much this time around.

DIY wood and metal marquee letters - Evan & Katelyn First, we cut four 2-5/8″ long blocks out of some scrap 2x4s. These will hold up the letters to the correct height for nailing in the metal flashing later. We used our miter saw, but a jig saw works too, just cut slowly (and maybe use a clamped-on straight edge to guide you).

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn Next we’re going to make a height guide to help us nail in the right location. We cut another piece of scrap wood to be 3-3/8″ long and drew a line at 2-5/8″. This will show us where the plywood is from the outside of the flashing.

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn Both of these measurements are based on using 3/4″ plywood. These guides will make more sense once we get further along in the project, but trust us, you’ll want to have them!

Step 2: Making the letters

We made printable templates for every letter (you can download them here). These are PDFs that will print out on several pages and be the right size to cut out a 2-foot tall letter. We taped together the template, which is easier said than done, at least when you have a cat.

DIY wood and metal marquee letters - Evan & Katelyn Then we cut out the outline of the letters, taped them onto our plywood, and traced around them using a yardstick as a straight edge.

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn Before removing the paper, you’ll want to use the hole center guide we included in the template download to mark where to drill each hole.

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn NOTE: The lights we used are a pack of 25. Our E and K had 25 total holes. If the letters you chose have more than 25 holes, you might need reduce the amount of holes and eyeball how to space them out OR look for a bigger set of lights.

Line up the center template with each circle on the letters, then either use a center punch or tap a nail a few times into the center mark.

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn When you remove the paper templates, you’ll be left with tiny starter holes to show you where you need to drill.

DIY wood and metal marquee letters - Evan & Katelyn We drilled through these using a 13/16″ spade bit, but you could also use a forstner bit or hole saw. We’d recommend double checking the diameter of the socket part of your lights before doing this. You want it to be a snug fit.

Sometimes drilling all the way through in one go can cause a little tear-out. It’s not a huge deal because the back of the letters will never be seen anyway, just make sure you’re drilling into the front of the letters. Or you can play it safe like we did by drilling halfway through the letters from the front, then flipping them over and drilling the rest of the way through.

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn Next we cut around the outlines of the letters with a jig saw. This is easiest to do if you have a couple clamps to hold the wood still, but we made the first set without any. Carefully guide the jig saw around the outline of your letters.

DIY wood and metal marquee letters - Evan & Katelyn There might be a couple places where you need to turn a corner and can’t, like the inside cuts of our E. Just drill a hole along the line you need to cut, then place the jigsaw blade in that hole and start cutting along that line.

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn Woohoo, at this point things are starting to take shape!

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn

Step 3: Sanding and staining

Before staining them, we’re going to give the edges a quick sand. For the outside edges of the letters, we used a 220 grit sanding sponge because it’s easy, flexible, and can contour to the edges a bit.

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn We used little scraps of 220 grit sandpaper to sand inside the holes we drilled.

DIY wood and metal marquee letters - Evan & Katelyn Then we applied one coat of Minwax stain in dark walnut. To keep the coat of stain even, Evan applied it and I wiped off excess as he went. This prevents it from pooling or soaking in too much in some areas and coming out splotchy. It’s not 100% necessary to do it this way, but we think it helps. Don’t worry about staining the edges or inside the holes, they won’t be visible when you’re done.

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn

Step 4: Adding metal flashing

This next part, adding the flashing, was definitely the hardest step the first time we did this project. But because we made those scrap wood guides earlier, it’s gonna be a lot easier this time. Go ahead and place your first letter on the 2-5/8″ scrap wood blocks to raise it up off your work surface.

DIY wood and metal marquee letters - Evan & Katelyn First we sketched out our letters and measured all the sides, writing the measurements down on our sketch. We planned for the flashing to start at the middle of the bottom of each letter, so the first measurement is just a partial length and we allowed for some overlap at the end.

DIY wood and metal marquee letters - Evan & Katelyn We start our flashing at the bottom of each letter and plan for a little overlap We used those measurements to pre-bend the metal flashing. We’ve found the easiest way to do this is to grab a hammer and a sturdy (thick) putty knife, and find yourself something cushy to work on, like carpet. Because we were working outside, we used our doormat. Having your flashing on a cushioned surface lets the putty knife sink into it when you’re hammering.

DIY wood and metal marquee letters - Evan & Katelyn Put on some gloves (the flashing is sharp). Measure from the end of the flashing to where you need to make the first corner on the letter and draw a line at that point.

DIY wood and metal marquee letters - Evan & Katelyn Then align the edge of the putty knife with that line, and hammer the handle so that it indents the metal.

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn Once you’ve given it a few whacks of the hammer, you should be able to bend it easily by keeping the putty knife edge in the crease and folding the metal against it by hand.

DIY wood and metal marquee letters - Evan & Katelyn Every time we made a bend, we made sure to a) measure the side of the letter again just in case before bending, b) make sure we were bending in the right direction (bending inward or outward), and c) test fit the bend to make sure it fit the letter before moving onto the next bend. We caught a couple measurement mistakes on our end, so we definitely recommend playing it safe!

DIY wood and metal marquee letters - Evan & Katelyn Here’s what we mean by corners that bend inward toward the letter.

DIY wood and metal marquee letters - Evan & Katelyn And here are the corners that bend outward away from the letter.

DIY wood and metal marquee letters - Evan & Katelyn If you do happen to make a bend in the the wrong spot or in the wrong direction, you can undo it. Lay the metal against a hard surface and hammer the bend flat. Then you can re-bend it in the correct spot/direction.

DIY wood and metal marquee letters - Evan & Katelyn When you have all your bends made and everything fits, it’s time to secure the metal to the wood. This is where the guides we made are going to come in handy. The blocks we made earlier hold the letter up to the correct height so that when the flashing is wrapped around them, the plywood is centered in the flashing.

DIY wood and metal marquee letters - Evan & Katelyn And the 3-3/8″ block will show you, from the outside of the flashing, where the plywood is so that you can nail into it.

DIY wood and metal marquee letters - Evan & Katelyn The first time we did this project, we were trying to simultaneously hold the flashing centered with the plywood and hammer into it at the same time. It was not the easiest thing in the world. So trust us when we say these guides will save you!

Another thing that made the project easier this time around is having a nail gun. We haven’t used it much so we did have a slight learning curve, but once we got the hang of it it made nailing the flashing into the wood much faster. We used the outside height guide to show us what height to make the nails at, and we ended up cutting a little notch in it with our jigsaw to even use it as a place to rest the nail gun so our spacing was more consistent.

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn However, this is totally 100% doable with just a hammer and finishing nails. It’ll take a little more time, but it’s not difficult. We recommend nails that are only 3/4″ or so so you’re not hammering forever. Use the height guide to line the nails up with where the plywood is and hammer them in.

DIY wood and metal marquee letters - Evan & Katelyn Whichever method you use, it definitely helps to have one person hold the letters secure while the other nails into them.

If a nail goes through your wood don’t worry, just pull it out with pliers, sand over the rough spot where it exited the wood, touch it up with a dab of stain, and re-hammer in the nail. Just think of it as added character.

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn There will be a few areas you can’t nail into because a hammer or nail gun won’t fit. We secured these with super glue. We used gorilla glue last time, but in our opinion, super glue was easier.

Some places won’t need nails or glue (like the tight corners of the K), but other places will (like inside the E).

DIY wood and metal marquee letters - Evan & Katelyn We dabbed some super glue in between the metal and wood, then used scrap wood and rubber bands to hold them tightly together. You may not need to do this step at all, it all depends on your letters. You can also often bend the metal so that it’s bowing against the wood, which holds it against it. But adding a little super glue is easy in a pinch.

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn And congrats! You’re done with the hardest part!

Step 5: Adding lights

The last step is adding the lights. All in all, this is pretty straight forward. Just unscrew the bulb, pop the socket through the hole, and screw the bulb back in.

DIY wood and metal marquee letters - Evan & Katelyn We had 25 lights and 25 holes, so we made sure that a light was used in each one. This meant we had to do a little back tracking on the legs of the letters. Where you have to backtrack, skip every other hole on and then fill the ones you skipped on your way back. See how I skipped the holes on the leg of the K? I’m going to fill those on the way back up.

DIY wood and metal marquee letters - Evan & Katelyn Annnnnnnnd done!!!!

DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn DIY wood and metal marquee letters - Evan & Katelyn We are so happy to have another set of these DIY marquee letters, and this set was WAY easier to build than our first. Maybe that’s a testament to the skills we’ve learned over the past few years, or maybe it was just because while making the first set we were also trying to fix up our newly bought house and plan a wedding at the same time haha. Either way, we’re super pleased with how these came out.

They are perfect for a wedding (we might be biased) but would also be awesome for an engagement shoot, baby shower, party, or even just as home decor. We have our set that spells LOVE in our living room and they make us happy every day. Hope you enjoyed our DIY Marquee Letters tutorial!

DIY wood and metal marquee letters - Evan & Katelyn

Budget breakdown

Materials

Tools (the required ones only, we used other things just because we had them. Also, I’ve linked to both the versions we have and more budget friendly versions. We tend to invest a little more in tools because we use them all the time, but if you want to save the less expensive versions below all got good reviews)

DIY Marquee Letters - Evan & Katelyn ………………………………………………………………
You can also find us at:

YouTube (all our DIY videos)
Instagram (sneak peeks @evanandkatelyn)
Patreon (if you wanna support us, but no pressure!)
Pinterest (stuff that inspires us)
Twitter (us, in 140 character doses)
Facebook (be our friend)
Instructables (straight up tutorials)
………………………………………………………………
Note: This post contains affiliate links. Thank you for supporting us!

1

DIY Modern Cat Scratching Post

A while back we built a horizontal cat scratching post/pad and shared it on the blog. Mochi did use it, but the downside is she still clawed our couch too. Womp.

So we built a modern vertical cat scratching post that slides over the arm of our couch, hoping that giving her something vertical to pull on will spare our couch from further damage. And so far, she’s using it!!! Yay!!! Bonus, this thing also acts as a wooden couch sleeve to set your drink on. Double yay!!

Of course, we documented the whole build on video so if you’d like to see the action in video form check it out!

[Before we keep going, I want to pause and say if you have a second it would mean SO much to us if you’d like our video or subscribe to our channel. Since we’re brand new to YouTube, every view, like, and subscription makes a huge difference for us. Click here to see the whole channel. Thank youuuuu! We’re doing a big goofy happy dance right now!]

Tools & materials

Before I get into this build, I’ll preface it by saying we used a lot of tools on this simply because we had them at the ready, but you don’t need everything we used. So I’m gonna put the must-have tools at the top of the list, and additional stuff we used below.

DIY Modern Cat Scratching Post - evanandkatelyn.com Must-have tools/materials

Additional tools/materials we used (helpful, but not 100% necessary)

Step 1: Measure & cut the 2 vertical pieces

This scratching post is made of three pieces. To start, we’re going to find the measurements we need for our two vertical pieces (numbers 1 and 2 below). All the measurements for this build will depend on your couch.

DIY Modern Cat Scratching Post - evanandkatelyn.com Because couch arms can be rounded, grab a scrap piece of wood, or anything flat really, and place it across the top of the couch arm, making sure it’s level. Then measure the distance between the floor and the underside of the scrap piece.

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com

This measurement is going to be the length of your longer vertical wood piece that goes on the outside of your couch arm.

https://www.youtube.com/user/EvanAndKatelyn

Next, slide the yardstick between the arm of your couch and the cushion until it hits the base of your couch under the cushion.

DIY Modern Cat Scratching Post - evanandkatelyn.com

This measurement is going to be the length of your shorter vertical wood piece that goes on the inside of your couch arm.

DIY Modern Cat Scratching Post - evanandkatelyn.com

We used these two measurements to cut two pieces from our 10×1 on the miter saw. You could definitely use a circular saw instead though, or heck even a jig saw or hand saw.

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com

On the shorter piece, we also added a slight taper by cutting an angle on our miter saw so that it would slide between the cushions more easily. It’s optional, but it does help.

DIY Modern Cat Scratching Post - evanandkatelyn.com

Step 2: Pocket holes

Next we drilled pocket holes. If you don’t have a kreg jig don’t worry, you can just screw perpendicularly through the boards with wood screws later to attach them (don’t do it til after you’ve attached your sisal though. We’ll cover that part later). If you want to try the kreg jig but aren’t sure how to use it, here is a great tutorial on it.

We drilled these at the top of both vertical pieces, on the inside part that will be facing the couch arm. We’ll use them to attach the top piece later.

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com

Step 3: Attach the sisal

Next we wrapped the longer vertical board (the one on out outside of the couch arm) with thick 3/8″ diameter sisal rope. We used most of this 100 foot roll which is pretty crazy. DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com Because it’s so thick, we had to wrap the board first before we could get an accurate measurement of how wide our top piece needs to be.

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com

We attached the sisal in such a way that if she really goes to town on it and at some point we need to replace it, we can easily do so. First we drilled a hole at one end of our longer piece of wood.

DIY Modern Cat Scratching Post - evanandkatelyn.com

Tape the end of the sisal and thread it through the hole so that the taped end is on the pocket hole side of your board.

DIY Modern Cat Scratching Post - evanandkatelyn.com We secured the sisal by screwing through it and into the wood. First drill a small pilot hole, making sure to NOT go all the way through the wood.

DIY Modern Cat Scratching Post - evanandkatelyn.com Then screw through the taped end of the sisal and into the pilot hole. Make sure you use a small enough screw that won’t go all the way through your board (we used #8 x 3/4” wood screws).

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com Next we rounded out our edges with the router and ⅛” radius roundover bit. Eventually we are going to round pretty much every edge except those that are joined together, but for now we just rounded out the edges of the piece that will have the sisal because we wanted to do it before we wrapped it.

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com As we started, we realized we should have rounded these edges BEFORE we attached the sisal because it actually got in the way of the router. So we had to detach it, round the edges, and then reattach it.

DIY Modern Cat Scratching Post - evanandkatelyn.com After reattaching the sisal, we got started wrapping it tightly around the board. It helps to have a buddy for this part because our arms actually got surprisingly tired haha.

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com We attached the end of the sisal the same way we started it, by drilling a hole through the wood, threading through the sisal, and screwing it to the board on the pocket hole side of the wood (the same side we screwed the starting end to)

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com

DIY Modern Cat Scratching Post - evanandkatelyn.com

Step 4: Measure & cut the top piece

Next we are going to measure out and cut our top piece of wood.

DIY Modern Cat Scratching Post - evanandkatelyn.com First we put the two vertical pieces in place.

DIY Modern Cat Scratching Post - evanandkatelyn.com We made sure they were level, then measured the distance between the outside edge of each board.

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com We cut that length on the miter saw, but again, use whatever saw you’ve got.

DIY Modern Cat Scratching Post - evanandkatelyn.com Before attaching the top piece, we rounded the corners of the rest of our edges. Like I mentioned before, we wanted to round out everything but the edges that we would join together.

Step 5: Sand & smooth

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com Then we sanded out surfaces so that everything was smooth because it’s a lot easier to do before everything is assembled. We used the random orbit sander on the large surfaces and hand sanded it with a sanding block on the edges.

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com

Step 6: Attach everything

We used right angle clamps to keep the boards as square as we could before attaching them. In the picture below, we’re attaching the top piece to the shorter vertical piece

DIY Modern Cat Scratching Post - evanandkatelyn.com We screwed through our pocket holes using pocket hole screws. If you didn’t do pocket holes, this is where you could screw wood screws perpendicularly through the boards.

DIY Modern Cat Scratching Post - evanandkatelyn.com When it came time to attach the long vertical wood piece, the dang sisal was in the way again so we had to get creative with some additional clamps and scrap wood in order to clamp the boards at a right angle. But we figured it out and screwed through those pocket holes as well.

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com Yay, all attached!

DIY Modern Cat Scratching Post - evanandkatelyn.com

Step 7: Finishing

Next we rounded out the corners of our top piece so that they matched up with the rounded corners of our side pieces. You can see in this picture where some edges are still sharp, and some are already rounded.

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com

Then we rounded the rest of the top piece. You could potentially do all the edge rounding at once, we just thought it was easier to do it as we went.

DIY Modern Cat Scratching Post - evanandkatelyn.com We noticed there were a couple slight gaps where our pieces joined together. So we filled them with sanding dust from our sander and some glue. This is a great alternative to wood putty, and it’s guaranteed to match the color of your wood. Add more dust if you need to, and sand it to finish.

DIY Modern Cat Scratching Post - evanandkatelyn.com A trick to get your cat interested in the scratching post is to spray it with catnip spray. It’s sorta cheating… but it works! We also like to scratch on it with our hands to help show her what it’s for.

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com

If all your measurements were correct (cross your fingers!) this should slide right over your couch arm.

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com She’s spotted it…

DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com DIY Modern Cat Scratching Post - evanandkatelyn.com She actually likes it!!! Eeeeeeep!!

DIY Modern Cat Scratching Post - evanandkatelyn.com We definitely like this new scratching post more than our old one. It feels a little more finished looking, and we don’t have to worry about stubbing our toes (although we’ll still hold onto the old one for a while)

DIY Modern Cat Scratching Post - evanandkatelyn.com

Hope she continues to like and use it! Please, Mochi, please use it, for the sake of our couch…

DIY Modern Cat Scratching Post - evanandkatelyn.com ………………………………………………………………
You can also find us at:

YouTube (all our DIY videos)
Instagram (sneak peeks @evanandkatelyn)
Patreon (if you wanna support us, but no pressure!)
Pinterest (stuff that inspires us)
Twitter (us, in 140 character doses)
Facebook (be our friend)
Instructables (straight up tutorials)
………………………………………………………………
Note: This post contains affiliate links. Thank you for supporting us!

0

Simple DIY cutting board

We’ve been wanting to get into hardwoods lately. We’ve done some “light” woodworking in the past (like this simple side table we made or our DIY marquee letters), but we’ve always just used whatever cheap wood we could find at Home Depot.

Don’t get me wrong – there is a lot you can do with inexpensive framing lumber, plywood, etc, and we will continue to use it I’m sure. But for this project, we needed to get our hands on something a little more specific/fancy/drool-worthy.

Enter the DIY cutting board. Our excuse to get our hands on something really really nice.

DIY Solid Wood Cutting Board - evanandkatelyn.com DIY Solid Wood Cutting Board - evanandkatelyn.com

You can watch the video that covers everything below, or keep scrolling for all our choices, steps, and tips in blog-format.

[Before we keep going, I want to pause and say if you have a second it would mean SO much to us if you’d like our video or subscribe to our channel. Since we’re brand new to YouTube, every view, like, and subscription makes a huge difference for us. Click here to see the whole channel. Thank youuuuu! We’re doing a big goofy happy dance right now!]

We originally wanted to make these cutting boards as gifts and/or to sell on our Etsy shop, but we liked them so much we couldn’t help but turn this into a tutorial too.

So pretty much as soon as we could, we found the closest lumberyard and got our butts over there. Side note, we realized that lumberyards are often closed on weekends and evenings, so if you work full time like we do you might want to check their hours before you drive all the way over there *cough* learn from our mistakes *cough*.

DIY Solid Wood Cutting Board - evanandkatelyn.com (sorry about the bad selfie quality!)

Walking in, we had a “a whole new wooorrrld” moment. It was amazing, we could have stayed there all day. Literally, they had to politely ask us to to make our purchase and head out because they were closing. But enough about our lumberyard adventure, let’s get to the real meat of this tutorial.

Here’s what you’ll need

Side note, we’ll be making a face grain cutting board, which is often the prettiest and easiest, but is not the most durable option. We will be making another tutorial for an edge grain or end grain cutting board soon though which are more durable but more difficult to make, so keep your eye out.

Wood selection is key in this project. There are a few different things you need to look for when choosing it. It needs to be:

  • Durable
  • Food safe
  • Close grained

DIY Solid Wood Cutting Board - evanandkatelyn.com Some good options we came across in our research are maple, cherry, and walnut. Maple is on the cheaper end, so we started with that (note: we’ve since gone back and made another out of walnut too and it’s preeeety).

DIY Solid Wood Cutting Board - evanandkatelyn.com When picking your board, check for damage and flatness/straightness. Damage is pretty obvious, just know that even little imperfections that might be ok in other projects will cause you extra headache on this cutting board, like little dinks in the wood or a cool knot.

DIY Solid Wood Cutting Board - evanandkatelyn.com A good way to quickly check for flatness is to look down the length of the board at a steep angle and see if it still looks straight. The steep angle amplifies any changes in the straightness. If it looks bendy or wavy at all, see if you can find a straighter piece.

DIY Solid Wood Cutting Board - evanandkatelyn.com DIY Solid Wood Cutting Board - evanandkatelyn.com We ended up choosing an 8-inch wide piece of hard maple. Feeling pretty fancy after dropping more than $10 on a piece of wood, we got kicked out went home to get started.

First, we cut our board to about 16 inches long using our miter saw. The length (and width) are really up to you, but we thought the 8”x16” size looked good.

DIY Solid Wood Cutting Board - evanandkatelyn.com We also decided to cut off one corner to add some visual interest, but again, totally optional. We just liked the look of it.

DIY Solid Wood Cutting Board - evanandkatelyn.com Then we marked where our hole would be drilled. The hole can be used for hanging the cutting board, and it also adds even more visual interest. We marked the center of our corner cut, and made a mark about 1 inch inward from the center (we used a combination square). That mark became the center of our hole.

DIY Solid Wood Cutting Board - evanandkatelyn.com DIY Solid Wood Cutting Board - evanandkatelyn.com We used a drill press with a 1-⅛” hole saw to cut the hole. Make sure to not drill all the way through from one side of our board. This could damage the grains on the other side. Instead, just as the tip of the drill exits the wood, stop drilling, flip the board, and continue drilling from the other side, using the tiny hole you made with the tip of the drill as your guide.

DIY Solid Wood Cutting Board - evanandkatelyn.com DIY Solid Wood Cutting Board - evanandkatelyn.com DIY Solid Wood Cutting Board - evanandkatelyn.com Woooo, that’s all the cuts you need to make! Pretty simple right?

DIY Solid Wood Cutting Board - evanandkatelyn.com Now it’s time to make it smooth and pretty. First, sand top side, bottom side, and outer edges with a random orbit sander using 220 grit sandpaper. I spent some time on the edges of the 45 degree cut to round the sharp edge. Don’t worry about the 90 degree corners, we’ll handle those later.

DIY Solid Wood Cutting Board - evanandkatelyn.com DIY Solid Wood Cutting Board - evanandkatelyn.com Then use a router with a ⅛” radius roundover bit to take the corners from a sharp edge to a round edge. This bit is a game changer! I never thought about how much of a difference having that rounded edge made.

DIY Solid Wood Cutting Board - evanandkatelyn.com I also rounded over the 90 degree corners with this. It makes the finished product look extra nice because all the corners will have the exact same radius.

DIY Solid Wood Cutting Board - evanandkatelyn.com DIY Solid Wood Cutting Board - evanandkatelyn.com Next, we hand sanded our newly rounded corners and the inside of our hole with some 220-320 grit sandpaper. We found that sanding a higher quality hardwood is much easier and quicker than something like pine, that gets more splintered when you cut it.

DIY Solid Wood Cutting Board - evanandkatelyn.com DIY Solid Wood Cutting Board - evanandkatelyn.com Final step – oil your wood! Make sure to get the outside edges and inside the hanging hole too. We are in love with Natchez Solution wood oil, it’s the same stuff we’ve been using on the butcher block dining table we DIY’d a few months ago. It’s got mineral oil, lemon oil, and beeswax.

DIY Solid Wood Cutting Board - evanandkatelyn.com DIY Solid Wood Cutting Board - evanandkatelyn.com After waiting 24 hours, your cutting board is ready to be used! Cutting on it for the first time was a little nerve-racking, I’ll admit. It was so pretty and perfect I didn’t want to mess it up. But I’m happy to report that it works and washes up well! A few light knife marks and no staining so far.

DIY Solid Wood Cutting Board - evanandkatelyn.com Hope you guys like this tutorial! If you want one of these cutting boards but not sure if you want to tackle the project yourself, we actually sell them too! You can find them in a few different wood options on our Etsy shop.

DIY Solid Wood Cutting Board - evanandkatelyn.com DIY Solid Wood Cutting Board - evanandkatelyn.com ………………………………………………………………
You can also find us at:

YouTube (all our DIY videos)
Instagram (sneak peeks @evanandkatelyn)
Patreon (if you wanna support us, but no pressure!)
Pinterest (stuff that inspires us)
Twitter (us, in 140 character doses)
Facebook (be our friend)
Instructables (straight up tutorials)
………………………………………………………………
Note: This post contains affiliate links. Thank you for supporting us!

2

DIY Tabletop Menu + Thanksgiving Printable

Hey guys! Today I’m super excited to share a quick and easy DIY that you can do after work this evening (and still have time to make pasta for dinner… mmmm pasta). It’s a cute tabletop menu that’s perfect for Thanksgiving, or really any get together where food is involved (aka, the best type of get togethers). It could also be used as an easily changeable display for art, photos, even a mini calendar printout for your desk! Here it is:

DIY Tabletop Menu + Thanksgiving Printable - evanandkatelyn.com

As you know from our post about how we prepped for our pop up shop, we made various pieces of signage for the event. I’m a big fan of creating multiple uses from our DIY projects, so rather than letting it collect dust in between pop ups, I put this piece to work. The piece I’m talking about is our little pricing sign.

In the photo below, it’s the shorter wood sign (with E&K at the top). It’s a simple piece made of wood, glue, and a few magnets. AKA it’s super easy y’all.

dscf1956

It’s a nice size – big enough to stand out, but not so big that it will overpower the rest of your tablescape. I created a menu design and swapped out the price sheet for the menu sheet, and it looks right at home on our little sign.

DIY Tabletop Menu + Thanksgiving Printable - evanandkatelyn.com

First off, you can download the free printable menu by clicking here. It’s already sized for this stand so it’s easy peasy. And no, the download does not include my amazing sample menu already on it… although a meal involving tacos, donuts, and bacon sounds like my idea of a good time.

So let’s get onto the DIY shall we! Here’s what you’ll need:

  • About 11 inches of 1×6 wood
    (you’ll cut this into 2 pieces, it doesn’t need to be exact)
  • Super glue or wood glue
    (we looooove the super glue we linked to because it comes with an accelerant: you put the glue on side A, spray accelerant on side B, pop em together, and it sets pretty much instantly – aka no clamping required)
  • 8 cylindrical 1/4″ Neodymium magnets
    (if you already have other magnets they might work, but we like these 1/4″ ones because it’s easy to drill an exactly 1/4″ hole)

Tools used:

  • Miter saw
    (but you could get the pieces cut at Hone Depot or Lowes, or use a jig saw or hand saw if you did it carefully)
  • Power drill
  • 1/4″ drill bit used to get the circles for the embedded magnets
    (Evan recommends getting a 29 piece set like this one instead of buying individual bits)

So we took our piece of 1×6 wood and cut it into two pieces: a 3″ long piece for the horizontal base, and a 8″ long piece for the vertical display. Your pieces don’t have to be exactly the same lengths as ours; the final product just has to not topple over (which might happen if you made the vertical piece too tall or the horizontal base too skinny).

DIY Tabletop Menu + Thanksgiving Printable - evanandkatelyn.com

Before we attached the two pieces of wood, we created recessed holes for the magnets. The magnets are what hold your printed menu onto the stand. We bought these 1/4″ magnets and Evan used his 1/4″ bit to make holes the exact size of the magnets.

In order to not drill too deep, we use a white paint pen to mark on the drill bit itself what depth we want to go to. You can place your magnet next to your bit and make a mark on the bit that’s the same height as your magnet. Another alternative is using a drill stop, which is a little bit more fool proof. You don’t want to drill too far; it’s better to have to go back and drill a little more.

Before gluing, do a test fit by dropping the magnets in your holes. They should fit perfectly flush with the wood (so satisfying!). If they fit, put a drop of super glue in each hole and popped in the magnets. If they don’t fit, drill a little more out.

DIY Tabletop Menu + Thanksgiving Printable - evanandkatelyn.com

DIY Tabletop Menu + Thanksgiving Printable - evanandkatelyn.com

Then we placed our menu so that the corners were over the four magnets, and we took the other four magnets and popped them into place over the menu. Technically it’s probably better to add your print out later, but we are impatient. Plus, magnets are fun :)

DIY Tabletop Menu + Thanksgiving Printable - evanandkatelyn.com DIY Tabletop Menu + Thanksgiving Printable - evanandkatelyn.com

Next up is gluing your two boards together. You can place the vertical piece on the horizontal piece (without glue) to get it centered, and then lightly mark on either side of the vertical piece so you know where to glue it. Next, apply super glue or wood glue to the bottom of the vertical piece and place back on the horizontal piece using your guide lines.

DIY Tabletop Menu + Thanksgiving Printable - evanandkatelyn.com

We did super glue (+ the accelerant) so after holding it on for a few seconds, the glue was set. If you use wood glue, you’ll need to clamp it and leave it drying for the time specified on your bottle of wood glue.

DIY Tabletop Menu + Thanksgiving Printable - evanandkatelyn.com DIY Tabletop Menu + Thanksgiving Printable - evanandkatelyn.com

And there you have it! I love that this DIY isn’t holiday specific – really it could be used to display any menu, photo, art, mini calendar… so many things you could do with it!

DIY Tabletop Menu + Thanksgiving Printable - evanandkatelyn.com

Free calendar printable graphic from LollyJane blog.

Note: This post contains affiliated links. Thank you for supporting our blog!

0